Products

PRODUCTION PROCESS

The machines and equipment for the manufacturing facility of EEP have been supplied by Ms Pitac International Machinery Co. Ltd, Taiwan The production process of extruded insulation boards begin as a solid granule. The granules are fed into an extruder where they are melted. Critical additives are mixed with the viscous fluid that is formed. Then, a blowing agent is injected to make the mixture that is foamable. Under carefully controlled temperature and pressure conditions, the foamable mixture is forced through a die, at which the forming and shaping occurs. The rigid foam is then trimmed to the final product dimensions. The polystyrene sheets are then packed and stacked on wooden pallets for easy handling and loading. The cut pieces are further trimmed into slices and granules, which are regrinding and reused with virgin polystyrene granulate making this as zero wastage there by a complete green project.

PRODUCT CATEGORIES

Sr. no Length Width Thickness Density
Unit MM MM MM Kg/m³
1 1250 600 25 32-35
2 1250 600 30 32-35
3 1250 600 40 32-35
4 1250 600 40 40-45
5 1250 600 50 30-32
6 1250 600 50 32-35
7 1250 600 50 35-40
8 1250 600 50 40-45
9 1250 600 50 45-50
10 1250 600 60 32-35
11 1250 600 60 40-45
12 1250 600 70 32-35
13 1250 600 75 32-35
14 1250 600 75 35-40
15 1250 600 75 40-45
16 1250 600 75 45-50
17 1250 600 80 32-35
18 1250 600 90 32-35
19 1250 600 100 32-35
20 1250 600 100 35-40
21 1250 600 100 40-45

Standard size of polystyrene Boards:
Thickness from 25 mm to 100 mm, with standard width 600 mm and length 1250 mm.

Product Range & Technical Data

Product Description Major Application Board Dimensions
E-Foam / E-Roof Extruded polystyrene rigid foam with skin. It is available with and without shiplap edge treatment. Thermal Insulation board for Roofs.
- Recommended Density of Roof Foam is 32-35 kg/m³.
- For upside down roof below the gravel, it provides protection to the waterproof membrane and R.C. roof from thermal stress.		 Roof fix with shiplap edges
Thickness:25,50,75,100 mm.
Width:600mm
Length: 1250mm

Other thickness available upon request.
E-Foam / E-Wall Extruded polystyrene rigid foam with skin. It is available with and without shiplap edge treatment. Thermal Insulation board for Walls
- Recommended Density of Wall Foam is 30-32 kg/m³
- Use for three different wall insulation methods.		 Wall Fix with shiplap edges
Thickness: 25,50,75,100mm.
Width: 600mm
Length: 1250mm.

Other thickness available upon request.
E-Foam / E-Floor Extruded polystyrene rigid foam with skin with high density and high compressive strength. It is available with and without shiplap edge treatment. Thermal Insulation board for Floor
- Recommended Density of Floor Fix is 40-45 kg/m³.
- Below the floor concrete slap/damp proof membrane.		 Floor Fix with shiplap edges
Thickness: 25,50,75,100mm.
Width: 600mm
Length: 1250mm.

Other thickness available upon request
Roof Foam Thickness Up to 50 mm Up to 60 mm Up to 70 mm Up to 80 mm Up to 100 mm
Depth of Gravel Layer Up to 50 mm Up to 60 mm Up to 60 mm Up to 70 mm Up to 80 mm

Properties of EEP E-FOAM Insulation System

Properties (Average) Test Standard Units Type VI Type VII
Density ASTM D-1622
DIN 53420		 kg/m³
lbs/ft³		 30-32
1.9-2.0		 32-35
2.0-2.3		 35-40
2.3-2.6		 40-45
2.6-2.9		 45-48
2.9-3.0
Thermal Conductivity
max @ 35° C & 60 % of RH		 ASTM C 158-2010
DIN 2612/52616		 W/m.K
Btu.in/ft².hr.°F		 0.0301
0.2087		 0.0301
0.2087		 0.0301
0.2087		 0.0301
0.2087		 0.0301
0.2087
Thermal Resistance
of 25.4 mm Thickness @ mean temp of 24±1 °C min		 ASTM C 158-2010
DIN 2612/52616		 (m2.k)/W 0.88 0.88 0.88 0.88 0.88
Compressive Strength
@ Yield or 10% Deformation, min kPa		 ASTM D 1621:00
DIN 53421		 kPa
psi		 276
40		 300
44		 414
60		 414
60		 414
60
Flexural Strength
min kPa		 ASTM C 203-05a kPa
psi		 414
60		 414
60		 517
75		 517
75		 517
75
Water Vapor Permeance
of 25.4 mm Thick max		 ASTM E 96:00 perm/in 1.1 1.1 1.1 1.1 1.1
Water Absorption
by total immersion, max		 ASTM C 272:2001
DIN 53428		 % by Vol 0.3 0.3 0.3 0.3 0.3
Dimensional Stability
change in dimension , max %		 ASTM D 2126:09 % change 2 2 2 2 2
Oxygen Index
min volume %		 ASTM C 2863:09 % 24 24 24 24 24
Capillarity   None None None None None None
Fire Classifications DIN 4102:1 Building
Material Class
B1 & B2
Difficult to Ignite

PRODUCT APPLICATION

Extruded polystyrene is the most common insulation material produced from a combination of polystyrene granules with chemical additives. The product is environmental friendly as all residual matter from the manufacturing process is recycled with the original raw materials, resulting in zero wastage. Technically, the product is called extruded or expanded polystyrene Insulated material. The product manufactured by EEP will have densities ranging from 32kg to 50kg/m3, and thickness varying from 25mm to 100mm.

OUR PRODUCTS FOR APPLICATION ARE:

ROOF INSULATION (E-ROOF)

Roof insulation mostly known as the inverted roof concept or upside down roofing succeeds in insulating both the waterproofing membrane and the R.C. slab from extreme thermal stress. This is achieved by placing E-Foam (Roof Fix) above the waterproofing membrane instead of below.

FLOOR INSULATION (E-FLOOR)

Floor finish is particularly important in the Middle East; especially where the soil temperature is very high. Good floor insulation helps reduce heat flow through the floor into air conditioned buildings. E-FOAM (Floor fix) is an ideal thermal insulation product due to its high compressive strength, high resistance to water absorption, moisture penetration and low thermal conductivity. E-FOAM can be used for special floor applications such as cold store and parking deck floors.

WALL INSULATION (E-WALL)

Interior Wall insulation

  • Interior thermal insulation is used where existing buildings require insulation, building with special exterior finishes and building with intermittent air conditioning.
  • The Internal lining E-FOAM (Wall fix) can be used either with adhesives or by mechanical fasteners. The lining can be covered either by Gypsum plastic board or by normal plaster with the help of wire mesh.

Cavity Wall Insulation

Cavity wall insulation is an advantage where an external brick of any type and finish is required. Also, for any type of air conditioned buildings to save energy.

Exterior Insulation

It is the most efficient way of insulation building without interrupting structure elements. E-FOAM (Wall fix) can be fixed behind granite or GRC panels with adhesive or mechanical fasteners.